Preliminary Evaluation of Composite Panels Produced from Rice Husk and Recycled Polystyrene Material

Authors

DOI:

https://doi.org/10.21467/jmm.7.1.45-53

Abstract

Rice husk particles categorised as fine (size ≤ 0.6 mm), and coarse (0.6 mm ≤ size ≤ 1.8 mm) were mixed with a binder obtained by recycling expanded polystyrene waste, to formulate composites. Formulation was carried out using different particles to binder ratios as follows: 1:1, 1:1.5, 1:2). Fine particle composites were designated F1:1, F1:1.5 and F1:2, while the coarse particle composites were designated C1:1, C1:1.5 and C1:2. The composites were casted, and some physical properties such as: dry/cure time in air (72±4 h - 168±6 h), density (0.48±0.04 g/dm3 – 2.75±0.08 g/dm3), water absorption (2.24±0.46 % - 58.91±1.11 %) and thickness swelling (1.43±0.06 % – 22.65±1.23 %), flammability tests and SEM images of the composite panels obtained were evaluated. Results showed that: dry time and density increased, water absorption and thickness swelling decreased while flammability increased (ignition time decreased and propagation rate increased), as the amount of the recycled polystyrene binder was increased in the composites. Relative to particle size aggregate, coarse particle composites exhibits shorter drying time, lower density, higher water absorption and weaker flame retardation compared to the fine composites with corresponding ratios.

Keywords:

Composite Panels, Expanded Polystyrene (EPS), Recycled Polystyrene (RPS), Rice Husk (RH)

Downloads

Download data is not yet available.

References

M. Poletto, J. Dettenborn, M. Zeni, A. J. Zattera, “Characterization of composites based on expanded polystyrene wastes and wood flour”, Waste Management, vol. 31, no. 4, pp. 779-784, 2011.

S. Kalia, B.S. Kaith, I. Kaur, “Cellulose fibers: bio- and nano-polymer composites: green chemistry and technology”, Dordrecht: Springer Heidelberg, 2011.

R. Jauberthie, F. Rendell, S. Tamba, I. Cisse, “Origin of the pozzolanic effect of rice husks”, Construction and Building Materials, vol. 14, no. 8, pp. 419-423, 2000.

A. C. Johnson, Y. B. D. E. D. Nordin, “Particleboards from rice husk: a brief introduction to renewable materials of construction”, Cellulose, vol. 28, pp. 38, 2009.

A. K. Temitope, A. T. Onaopemipo, A. A. Olawale, O. O. Abayomi, “Recycling of rice husk into a locally-made water-resistant particle board”, Ind Eng Manage, vol. 4, no. 164, pp. 2169-0316, 2015.

S. L. Lim, T. Y. Wu, E. Y. S. Sim, P. N. Lim, C. Clarke, “Biotransformation of rice husk into organic fertilizer through vermicomposting”, Ecological Engineering, vol. 41, pp. 60-64, 2012.

J. Prasara-A, T. Grant, “Comparative life cycle assessment of uses of rice husk for energy purposes”, The International Journal of Life Cycle Assessment, vol. 16, no. 6, pp. 493-502, 2011.

M. F. M. Zain, M. N. Islam, F. Mahmud, M. Jamil, “Production of rice husk ash for use in concrete as a supplementary cementitious material”, Construction and building materials, vol. 25, no. 2, pp. 798-805, 2011.

R. Pode, “Potential applications of rice husk ash waste from rice husk biomass power plant”, Renewable and Sustainable Energy Reviews, vol. 53, pp. 1468-1485, 2016.

M. Tateda, “Production and effectiveness of amorphous silica fertilizer from rice husks using a sustainable local energy system”, Journal of Scientific Research and Reports, pp. 1-12, 2016

J. Prasara-A, S. H. Gheewala, “Sustainable utilization of rice husk ash from power plants: A review”. Journal of Cleaner Production, vol. 167, pp. 1020-1028, 2017.

J. R. Freid, “Polymer Science and Technology (2nd Edition)” Peason Education Inc., Upper Saddle River, New Jersey, USA, pp. 294-303, 384.

A. M. Papadopoulas, “State of Art in Thermal Insulation Materials and Aims for Future Development”, Energy and building, vol. 37, pp. 77-86.

C. Shin, “Filtration application from recycled expanded polystyrene” Journal of Colloid and Interface Science, vol. 302, no. 1, pp. 267–271, 2006.

M. D. Samper, D. Garcia-Sanoguera, F. Parres, J. Lopez, “Recycling of expanded polystyrene from packaging” Progress in Rubber Plastics and Recycling Technology, vol. 26, no. 2, pp. 83-92, 2010.

C. Wu, M. A. Nahil, N. Miskolczi, J. Huang, P. T. Williams, “Processing real-world waste plastics by pyrolysis-reforming for hydrogen and high-value carbon nanotubes”, Environmental science and technology, vol. 48, no. 1, pp. 819-826, 2014.

A. Kan, R. Demirboğa, “A new technique of processing for waste-expanded polystyrene foams as aggregates” Journal of materials processing technology, vol. 209, no. 6, pp. 2994-3000, 2009.

M. A. Rajaeifar, R. Abdi, M. Tabatabaei, “Expanded polystyrene waste application for improving biodiesel environmental performance parameters from life cycle assessment point of view”, Renewable and sustainable energy reviews, vol. 74, pp. 278-298, 2017.

N. D. Gil-Jasso, M. A. Segura-González, G. Soriano-Giles, J. Neri-Hipolito, N. López, E. Mas-Hernández, C. E. Barrera-Díaz, V. Varela-Guerrero, M. F. Ballesteros-Rivas, “Dissolution and recovery of waste expanded polystyrene using alternative essential oils”, Fuel, vol. 239, pp. 611-616, 2019.

M. Gürü, S. Tekeli, I. Bilici, “Manufacturing of urea–formaldehyde-based composite particleboard from almond shell”, Materials and design, vol. 27, no. 10, pp. 1148-1151, 2006.

E. M. Ciannamea, D. C. Marin, R. A. Ruseckaite, P. M. Stefani, “Particleboard based on rice husk: Effect of binder content and processing conditions”, Journal of renewable materials, vol. 5, no. 5, pp. 357-362, 2017.

S. A. Osemeahon, I. I. Nkafamiya, O. N. Maitera, A. Akinterinwa, “Synthesis and Characterization of Emulsion Paint Binder from a Copolymer Composite of Dimethylol Urea/Polystyrene”, Journal of Polymer and Composites, vol. 3, no. 2, pp. 11-21, 2015.

BSI (1993). BS EN 321, “Fibreboards—Cyclic Tests in Humid Conditions”, The British Standards Institution, London, 1993.

ASTM D570-98, “Standard Test Method for Water Absorption of Plastics”, ASTM International, West Conshohocken, PA, 2005, www.astm.org.

P. M. Dass, B. Mathias, A. Andrew, M. A. Atoshi, “Water Absorption, Flammability, Hardness and Morphology Tests on Composite Prepared from High Density Polyethylene Films/Doka Wood Dust Particles”, British Journal of Applied Science and Technology, vol. 17, no. 5, pp. 1-10, 2016.

T. Ota, T. Okamoto, “Mechanical properties of particleboard made from rice husk”, Journal of Materials Science and Engineering B, vol. 5, no. 8, pp. 263-269, 2015.

Z. Pan, A. Cathcart, D. Wang, “Thermal and Chemical Treatments to Improve Adhesive Property of Rice Bran”, Ind. Crops Prod, vol. 22, pp. 233-240, 2005.

J. O. Ajikashile, H. O. Ige, M. G. Ikpe, “Potential of using Rice Husk in Particleboard Production”, Proceedings of the 1st International conference on Drylands, pp. 41 – 46, 2014.

SNI 03-2105-2006, “Particle Boards” National Standardization Agency of Indonesia, 2006.

R. R. D. Melo, D. M. Stangerlin, R. R. C. Santana, T. D. Pedrosa, “Physical and mechanical properties of particleboard manufactured from wood, bamboo and rice husk”, Materials Research, vol. 17, no. 3, pp. 682-686, 2014.

I. I. Nkafamiya, A. Akinterinwa, “Controlled swelling and in vitro release of insulin from konkoli grafted polymethylacrylaminde hydrogel”, International Journal of Pharmaceutical Chemistry, vol. 7, no. 4, pp. 63-69, 2017.

L. Muruganandam, J. Ranjitha, A. Harshavardhan, “A Review Report of Physical and Mechanical Properties of Particle Boards from Organic Waste”. Journal of ChemTech Research, vol. 9, no. 1, pp. 64-72, 2016.

E. M. Ciannamea, P. M. Stefani, R. A. Ruseckaite, “Medium-density particleboards from modified rice husks and soybean protein concentrate-based adhesives”, Bioresource Technology, vol. 101, no. 2, pp. 818-825, 2010.

J. Khedari, N. Nankongnab, J. Hirunlabh, S. Teekasap, “New low-cost insulation particleboards from mixture of durian peel and coconut coir” Building and environment, vol. 39, no. 1, pp. 59-65, 2004.

FAO, “Fiberboard and particle Board” Food and Agricultural Organization Genewa, 1997.

S. K. Bhatnagar, “Fire and rice husk particleboard” Fire and materials, vol. 18, no. 1, pp. 51-55, 1994.

Downloads

Published

2020-11-21

Issue

Section

Research Article

How to Cite

[1]
A. Akinterinwa, J. Umar Atiku, J. E. Eneche, and K. W. Shalbugau, “Preliminary Evaluation of Composite Panels Produced from Rice Husk and Recycled Polystyrene Material”, J. Mod. Mater., vol. 7, no. 1, pp. 45–53, Nov. 2020.